Laser Sheet Cutter with Loading and Unloading System
It consists of sheet pallet racks, automatic loading & unloading devices, CNC control systems and others, and works in conjunction with a laser cutting machine to form an automated sheet metal production line. It can enable automatic loading & unloading and stereo storage of sheets, providing users with well-arranged and compact sheet storage solutions.
8 [layers] Stereo pallet racks
3000 [kg] Carrying capacity of each layer
3000*1500 [mm] Sheet size
10 [m/min] Warehouse-in/out speed
Competitive Strengths
Performance Benefits
This production line achieves one-stop automatic operation from work scheduling, sheet storage, retrieval, loading, cutting, unloading to waste transfer, which can save occupied area and space for sheets, and serve users with convenient sheet storage and handling.
1. Stereo storage of sheets
This 8-layer pallet rack allows for stereo storage of sheets, fully utilizing vertical space of workshop to facilitate production
2. Automatic sheet detection
Laser loading & unloading system, through intelligent modules, can detect double layers of sheets, then, separate one from the other and pick up only one sheet at a time to prevent overload
3. Automatic warehouse-in/–out
Sheets, under PLC control, are usually fed to the grabbing position. Then, robotic trolley picks up and sends them to laser cutting machine
4. Make rational scheduling
It can arrange production automatically based on the predefined plans, so as to make unmanned work possible and minimize human error
Mechanical Benefits
1. Loading & unloading devices
* Vacuum suction cups used for loading. The unloading fork has smooth surface and minimal contact area with sheets to avoid them from scratch
* Loading & unloading robotic arm is made of high-strength steel pipes and quality steel plates, then, which will go through stress relief after overall welding, for high rigidity and precision
* Sheet handling trolley is driven by servo motor and speed reducer while lifting up/down and warehousing-in/out, in a word, it can move rapidly at high positioning accuracy
* Pallet rack lifter is also equipped with synchronized balance cylinder to keep itself more stable during quick lifting and avoid vibrations
2. Safety fence
Safety fence around the production line can prevent unauthorized access and avoid unexpected downtime
3. Intelligent spiral negative-pressure dust removal
Laser cutting machine can open and close air outlets based on cutting position. Combined with bottom sealing structure, it can cut with smoke-free effects
4. Heavy-duty thermal isolated hollow bed
* Laser cutting machine’s bed is fully hollow, with no internal connection. Such structure helps to cut off heat transfer and extend its lifespan
* Keep machine tool indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment
Control System Benefits
The CNC system is outfitted with advanced program controller and touch screen, featuring perfect detection, fault self-diagnosis, interlocking, alarm and protection.
1. Visually displayed interface
Show the debugging, setting, manual operation and other functions on touch screen for simple operation
2. Demonstration memory programming
Switch between automatic and manual mode at will, adapting to different working states
3. Intelligent start and stop
No need for manual control, make process transition smoother, save energy and protect environment well
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Technical Parameters
| Model | 3015NP |
|---|---|
| Laser Power (kW) | 3~12 |
| Working Area (L*W, mm) | 3050*1530 |
| X/Y-axis Positioning Accuracy (mm) | ±0.05 |
| X/Y-axis Repositioning Accuracy (mm) | ±0.02 |
| Max No-load Speed (m/min) | 120 |
| Max Acceleration (G) | 1.2 |
| Max Load of Platform (kg) | 1100 |
| Overall Dimensions (L*W*H, mm) | 4360*2760*1800 |
| Power Supply | Three-phase 380V, 50Hz/60Hz (custom-made) |
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1. One-to-many operation
Its modular expansion allows users to freely combine according to their needs. A single loading & unloading system can serve multiple cutting machines at the same time, maximizing factory space
2. Personalized customization
The layer number of pallet racks can be tailored. We can provide individual solutions for users
3. MES integration
Reserve interfaces to dock with user’s MES system, as thus, prepare for the establishment of intelligent and digital workshops
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What is laser cutter and how does it work?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
What materials are suitable for cutting with a laser cutter?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
How should a customer choose a laser cutter that exactly meets his needs?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
What is the cutting capability of lasers of different powers?
The power of a fiber laser directly impacts its cutting capabilities. Fiber lasers with different power levels are suitable for various material thicknesses and types. The following article provides an overview of the cutting capabilities for the main power ranges: Cutting Capacity and Speed of 1.5kW-80kW Fiber Lasers
What should you pay attention to while maintaining a laser cutter?
Laser cutter can cut a wide range of materials, incl. stainless steel, carbon steel, alloy steel, silicon steel, aluminum, aluminum alloy, galvanized sheet, aluminum-zinc plate, pickled sheet, titanium, and other metal sheets. They can be applied in most metalworking industries, such as sheet metal working, kitchenware, aerospace, electrical cabinet, household kitchenware, automotive parts, construction and agricultural machinery, and more.
What advantages does a laser cutter have compared to other traditional cutting modes?
Laser cutting replaces traditional mechanical blades with an invisible beam of laser, offering high precision, fast cutting, no limitation on cutting patterns, automatic nesting to save materials, smooth cut edges and low operating costs. It is gradually improving or replacing traditional metal cutting processes.
* The mechanical parts of laser cutting head don’t contact workpiece, preventing surface scratches during operation.
* Laser cutting is fast, with smooth and flat edges that typically require no further processing.
* The heat-affected zone is small, resulting in minimal deformation of sheet and narrow cutting seams (0.1-0.3mm).
* Cuts have no mechanical stress nor shear burrs.
* High cutting precision and good repeatability without damaging the material surface.
* CNC programming allows for the processing of any flat pattern and the cutting of large entire sheet without the need for molds, saving both time and costs.
What is the warranty period of laser cutter?
The complete machine is under 2-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.
Does laser tube cutting machine have auto-correction function?
Yes. Our machines are usually equipped with advanced CNC systems that use capacitance centering to measure tube’s actual size and automatically calibrate to align the tube profile with its model. It also features real-time compensation for tube deviation, reducing requirements for tube clamping and improving the tube piercing accuracy.