Flexible Metal Processing line TOP Series
Combining sheet coil cutting, bending, welding with automatic sorting system, TOP enables high automation in whole process from raw material decoiling to finished product stacking. We also accept customization as needed, allowing for flexible production and short lead time of orders.
3000 [mm] Max feeding length
1500 [mm] Max width of sheet coil
3 [mm] Max thickness of coiled sheet
10 [T] Max weight of sheet coil
Competitive Strengths
Performance Benefits
This metal processing line makes use of advanced manufacturing technologies and highly intelligent devices to support metal manufacturing industry’s demands for efficient, flexible and custom-made production.
- One-stop production
Carry out decoiling, cutting, bending and welding simultaneously and realize one-stop work from raw materials to finished products
- Higher work efficiency
Robot and other automated devices go through the whole work. Therefore, batch production will last for 24h a day
- Lower labor costs
1 worker may take control of the whole line, without manual intervention at work. This helps to reduce number of workers, labor intensity and accident rate
- Better finished products
Its minimum error caused by artificial factor will secure the high quality and consistency among finished products, and minimize the reject ratio
Mechanical Benefits
- Safety precautions
Photographic devices are outfitted to cover the whole production and monitor real-time status. As thus, workers will be informed of work progress even when standing in front of control console
- Stable machine tool
* The hollow machine tool bed is internally unconnected, which can cut off heat transfer, keep cutting precision high and prolong its service life
* Keep machine tool indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment
- Modular structure
We split the entire line into multiple modules, so that users may change its structure or add and subtract specific modules based on actual demands.
* Cutting module. Its laser blanking line combines decoiling, leveling, cutting and unloading together to make sheet coil cutting continuous
* Bending module. Flexible panel bender, together with universal bending dies, fits for bending the same workpiece in batch
* Welding module. Robot-assisted laser welding machine is featured by fast speed, high precision, nice-looking weld seams and basically no manual error
* Sorting module. Robot-assisted sorting system can complete sorting, transfer and stack-up work
Control System Benefits
The entire line is under uniform control and dispatch by using a set of integrated control system. With it, all working procedures will go without a hitch.
- Visual interface
The operating interface is easy to understand, in this way, workers can get started quickly
- Intelligent management
Collect and analyze data easily and take real-time monitoring of all parameters at work
- High in flexibility
Connect and make all modules run and connect smoothly
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Technical Parameters
| Main Parameters | Model |
| SF1503CH-TOP RC3000W | |
| Max Size of Sheet Coil (L*W*T, mm) | 3000*1500*3 |
| Max Outer Diameter of Sheet Coil (mm) | 1400 |
| Standard Inner Diameter of Sheet Coil (mm) | 508 |
| Max Weight of Sheet Coil (T) | 10 |
| Leveling Accuracy (mm/m²) | ±2 |
| X/Y-axis Positioning Accuracy (mm) | ±0.05 |
| X/Y-axis Repositioning Accuracy (mm) | ±0.02 |
| Max Feeding Speed (m/min) | 10 |
| Power Supply | Three-phase 380V, 50Hz/60Hz (custom-made) |
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- Film lamination
Prevent metal surface from scratch after leveling
- Ink jetting system
Generate labels in batch and make inkjet printing more precise and eco-friendly
- Safety grating
Protect both man and machine by warding off accidents
- Self-developed nesting software
Nest and typeset in full volume to maximize material utilization
- Other extensible modules
Users are permitted to add and subtract cutting, bending, welding and sorting modules at will. We have also reserved interfaces docking with other intelligent systems like ERP, MES, SCM, in order that it may interconnect with other production lines to form intelligent manufacturing layout
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What is laser cutter and how does it work?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
What materials are suitable for cutting with a laser cutter?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
How should a customer choose a laser cutter that exactly meets his needs?
After technical and functional upgrades, this model boasts rich functions and stable performance, providing customers with fast and high-quality cutting of medium-thin sheets.
The moving motor uses the latest locking structure to make sure of perfect dynamic performance during high-speed movement, so that the machine can cut into various shapes while meeting precision requirements.
What is the cutting capability of lasers of different powers?
The power of a fiber laser directly impacts its cutting capabilities. Fiber lasers with different power levels are suitable for various material thicknesses and types. The following article provides an overview of the cutting capabilities for the main power ranges: Cutting Capacity and Speed of 1.5kW-80kW Fiber Lasers
What should you pay attention to while maintaining a laser cutter?
Laser cutter can cut a wide range of materials, incl. stainless steel, carbon steel, alloy steel, silicon steel, aluminum, aluminum alloy, galvanized sheet, aluminum-zinc plate, pickled sheet, titanium, and other metal sheets. They can be applied in most metalworking industries, such as sheet metal working, kitchenware, aerospace, electrical cabinet, household kitchenware, automotive parts, construction and agricultural machinery, and more.
What advantages does a laser cutter have compared to other traditional cutting modes?
Laser cutting replaces traditional mechanical blades with an invisible beam of laser, offering high precision, fast cutting, no limitation on cutting patterns, automatic nesting to save materials, smooth cut edges and low operating costs. It is gradually improving or replacing traditional metal cutting processes.
* The mechanical parts of laser cutting head don’t contact workpiece, preventing surface scratches during operation.
* Laser cutting is fast, with smooth and flat edges that typically require no further processing.
* The heat-affected zone is small, resulting in minimal deformation of sheet and narrow cutting seams (0.1-0.3mm).
* Cuts have no mechanical stress nor shear burrs.
* High cutting precision and good repeatability without damaging the material surface.
* CNC programming allows for the processing of any flat pattern and the cutting of large entire sheet without the need for molds, saving both time and costs.
What is the warranty period of laser cutter?
The complete machine is under 2-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.
Does laser tube cutting machine have auto-correction function?
Yes. Our machines are usually equipped with advanced CNC systems that use capacitance centering to measure tube’s actual size and automatically calibrate to align the tube profile with its model. It also features real-time compensation for tube deviation, reducing requirements for tube clamping and improving the tube piercing accuracy.