Full Cover High Speed Laser Cladding Machine
The machine is able to clad spare parts from various industries. With high efficiency, low costs and eco-friendly nature, it can prepare hardening layer with extremely low dilution rate but higher strength than that of electroplating. After treatment, spare parts will be more resistant to abrasion, corrosion and high temperature.
6/12 [kW] Laser power
2 [T] Max load of table (no carrier roller)
6000 [mm] Max length of workpiece
Φ800 [mm] Max swing of workpiece
Competitive Strengths
Performance Benefits
This high-end remanufacturing equipment has adopted advanced laser cladding technologies and automated control system to clad workpieces with axial, planar and other simply-curved surfaces.
- Cladding layer at high quality
Metallurgical bonding, highly-dense coating with low dilution rate and good resistance to corrosion and abrasion
- Superior in performance
Tiny deformation, good mechanical repeatability and highly-dense tissue with small crystal particle and no opening or crack
- High degree of automation
SENFENG intelligent cladding system can keep laser cladding high in precision and stability
- Green and eco-friendly
Compared with other traditional surface treatment crafts like electroplating and spraying, laser cladding exerts much smaller effect on environment
Mechanical Benefits
The modular machine is made of machine tool base, spindle box, upright column, cross beam, protective metal plates, etc.
- Deft design
* The fully-covered machine can prevent dust diffusion and worker intrusion. It also reserves dust-proof interface to keep its moving precision high and key transmission parts serve for a long time
* Its multi-door design not only improves space utilization but also makes the later maintenance easier at lower costs. Moreover, their wide opening brings about convenient daily use, loading and unloading
* Its infinitely variable spindle has high output torque, high rigidity, stable running at low speed and easy speed regulation. The tailstock can move up and down at low failure rate.
- Self-developed laser generator
Unlike others, it has higher electro-optical conversion rate, lower power dissipation and better laser beam.
- Multi-purpose laser cladding head
* Our laser cladding head is compatible with annular, four-way, three-way or paraxial power feeding nozzle to offer various laser cladding crafts
* The special internally supercharged gas path and real-time monitoring lens are also used to prevent smoke dust & spatter and prolong service life
- Dual-cylinder pneumatic powder feeder
* Driven by servo motor, the disc powder feeder is under SENFENG control system for remote control and stable powder feeding
* In addition, powder can be heated and added continuously (optional)
- High-strength machine tool bed
The bed base, made of high-strength materials, is indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment
Control System Benefits
SENFENG intelligent cladding system can take integrated control of the entire cladding process, such as centralized data treatment, fast response and high degree of automation. That will notably enhance cladding efficiency and precision.
- Record and return from breakpoint
It can record work state in time of unexpected power failure or alarm, then, return to original state after power recover
- Detect water, power and gas signal in real time
Give alarm instantly and take related measures in case of any abnormality like too high water temperature or large current fluctuation
- Failure diagnosis
Analyze all failures during running automatically because of its built-in failure diagnosis modules
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Technical Parameters
| Main Parameters | Model | |
| SFHS3050 | SFHS6050 | |
| Laser Power (kW) | 6/12 | 6/12 |
| Power Feeder | SENFENG dual-cylinder pneumatic powder feeder | SENFENG dual-cylinder pneumatic powder feeder |
| Laser Cladding Head | SENFENG high-speed laser cladding head | SENFENG high-speed laser cladding head |
| Control System | SENFENG intelligent cladding system | SENFENG intelligent cladding system |
| Max Load of Table (T) | 2 | 2 |
| Max Length of Workpiece (mm) | 3000 | 6000 |
| Max Clamping Diameter of Workpiece (mm) | Φ800 | Φ800 |
| Max Swing of Workpiece (mm) | Φ800 | Φ800 |
| Chuck (mm) | Φ500 (self-centering, three jaws) | Φ500 (self-centering, three jaws) |
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- Fully-covered protective sheet metals
Users are allowed to tailor protective sheet metals outfitted with remote start/stop button and monitoring modules to show actual running state of the machine
- Dual-axis positioner
Help users to get the optimal cladding position and speed particularly for large or heavy workpieces
- Offline software
Offline programming available to help out with the programming of special-shaped workpieces
- Inner-hole cladding head
Clad inner hole with min diameter of φ60mm
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What is laser cladding and how does it work?
Laser cladding is an important method for surface modification of materials. It uses high-energy laser beam to irradiate the metal surface for rapidly melting, expanding and solidifying. The cooling rate typically reaches 102 to 106℃/s, then, a layer of material with special physical, chemical or mechanical properties will take its shape on the substrate surface, thus creating a new composite material. This process can compensate for the lack of high performance in the base material and significantly improve substrate surface properties in terms of wear, corrosion, high temperature and oxidation resistance.
What are technical characteristics of laser cladding?
Compared to commonly used methods such as overlay welding, thermal spraying and plasma spraying, laser cladding has the following advantages:
* The heat-affected zone is small, resulting in minimal deformation of workpiece and a high yield of cladding.
* The layer has fine crystal grains and dense structure, leading to relatively high hardness and better wear and corrosion resistance.
* Due to short duration of laser action, the dilution rate of cladding layer is low, which causes a smaller amount of material melted (typically 5%-8%). Therefore, it is possible to achieve the desired composition and properties even with a thin cladding layer, and to produce new structural features such as metastable phase, ultra-dispersed phase and amorphous phase.
* It is easy to automate the laser cladding, and the quality of cladding layer is always stable.
What materials are typically used for laser cladding?
The materials used for laser cladding are mainly thermal spraying and thermal welding materials, such as self-fusing alloy materials, carbide dispersion, or composite ceramic materials, which possess excellent wear and corrosion resistance. They are usually used in powder form, and during cladding, flames spray-welding may be employed to achieve a smooth surface with good adhesion to the substrate.
What is the warranty period of laser cladding machine?
The complete machine is under 1-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.