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Press-down Arm Panel Bender Machine

Press-down Arm Panel Bender Machine

Using press-down arm and 13-axis concurrent linkage, the panel bender is able to bend thin (1.5-2.5mm) and large (length≤3200mm) metal sheet precisely. Due to its universal bending tools, it can bend up & down, bend in right and non-right angles, arc and other complex shapes.

3200 [mm] Max bending length
1250 [mm] Max bending width
200/300 [mm] Max bending height
0.2 [S/bend] Max bending speed

Competitive Strengths

Performance Benefits
This highly integrated machine adopts press-down arm and universal bending tools to perform batch bending of large sheets in complex shapes. With less manual intervention, bending precision and quality are guaranteed.

panel bender width changer advantage1
1. Multiply bending speed
3 times faster than other CNC press brakes, namely, 0.2S/bend

2. Bend into various shapes
Bend upward & downward, enable arc, dead-edge, U-shaped, enclosed-type bending, bend in right, acute and obtuse angle, as well as other complex shapes

3. High consistency among workpieces
The reason why our bending consistency is high is that workpieces can be accurately positioned and under uniform stress

4. High level of safety
No hand holding is required for feeding, positioning and bending, minimizing potential safety hazards caused by misoperation

5. High degree of intelligence
High configurations in both software and hardware, with various functions for easy bending

Mechanical Benefits
panel bender width changer advantage2
1. Unique design
* Its machine tool bed is designed as triangular and of which some key components are made of 80mm steel plates in order to keep itself stable even under high-tonnage impact

* Its press-down arm uses upper and lower grippers to clamp workpieces even when there are pores, dents or they are in complex shapes. In a word, such feeding mode has low demanding on the quality of sheet surface

* Its universal bending tools are made of high-strength alloy/die steel and have got through dozens of procedures including solid forging, tempering and quenching in order to bend for millions of times.

2. Automatic tool changer
It can choose upper press tools in right amount according to sheet size, then, splice them into different lengths to bend sheets of different sizes. The tool changer will take the place of manual work and raise bending efficiency.

3. High-standard machine tool
Keep machine tool indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment

4. Other auxiliary devices
Work with auxiliary knife to cope with other demanding tasks, make itself more flexible and enlarge its work scope

Control System Benefits
SENFENG intelligent CNC system, with multi-axis concurrent linkage and based on EtherCAT bus protocol, makes bending more flexible.

panel bender width changer advantage3
1. 64-axis concurrent linkage
Perform more complex bending actions such as bend workpieces of different sizes

2. Visual graphical programming
Only need to input bending data, then, bending instructions will be generated, with lower demands on workers

3. Self-diagnosis
Reduce maintenance costs, prevent unexpected shutdown and make it more reliable

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    Technical Parameters

    Main ParametersModel   
    BDC1500BDC2000BDC2500BDC3200
    Max Bending Speed (S/bend)0.20.20.20.2
    Max Bending Length (mm)1500200025003200
    Bending Height (mm)200/300 (optional)200/300 (optional)200/300 (optional)200/300 (optional)
    Max Bending Thickness (mm)304 stainless steel: 1.5
    cold plate: 2.0
    AL sheet: 2.5
    304 stainless steel: 1.5
    cold plate: 2.0
    AL sheet: 2.5
    304 stainless steel: 1.5
    cold plate: 2.0
    AL sheet: 2.5
    304 stainless steel: 1.5
    cold plate: 2.0
    AL sheet: 2.5
    Min Bending Thickness (mm)0.350.350.350.35
    Max Bending Size (L*W, mm)1500*12502000*12502500*12503200*1250
    Number of Axes13-axis concurrent linkage13-axis concurrent linkage13-axis concurrent linkage16-axis concurrent linkage
    Rated Voltage (V)380380380380
    Total Motor Power (KW)34.236.56580
    Overall Dimensions (L*W*H, mm)4400*2000*27505000*2700*29505700*3200*30506600*4000*3280
    Gross Mass (T)13172225

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      1. Intelligent interconnection
      Reserve robot/truss expansion interface for loading & unloading, so as to make bending, loading & unloading fully automatic.

      2. Increase bending height
      Generally, this panel bender comes standard with 200mm bending height (or 175mm when hinge cutter is used), but users may apply for 300mm (or 275mm under conditions above) based on their actual requirements.

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        What is press brake and how does it work?

        A press brake is a device that can bend thin sheet metals. It generates pressure through a hydraulic system, which is transmitted by upper and lower molds to achieve the desired bending shape. Depending on its drive mode, level of automation and structure, press brakes can be classified into manual, hydraulic and CNC press brakes.

        Panel bender is a highly automated bending machine, representing the latest advancement in sheet metal bending. It can bend into various complex shapes such as right angle, arc, up and down, without the need for manual holding of workpiece or bending mold. One-time positioning is enough for multi-side bending. Its bending speed is about 3 times faster than traditional press brakes. Due to the fewest human intervention, the consistency among workpieces is much higher, and it is gradually replacing the tradition.

        For the panel bender, workers only need to place workpieces on its worktable, then, the workpiece will be positioned by suction cup or press-down arm and bent automatically. A set of universal bending mold is enough, without frequent change or customization.

        A press brake is a type of forging machinery primarily used for sheet metal processing, especially for large sheets. By adopting different molds, it can perform operations such as bending edges, stretching, rounding and punching on the sheet metal.

        Operating press brake is not only a challenge but also a chance to grow up for beginners. By following tips below, they can navigate the complexities of CNC press brake operation with greater ease and efficiency.

        * Familiar with the press brake and operating manual

        * Receive professional training

        * Set and adjust parameters correctly

        * Gradually master programming skills

        * Focus on material selection

        * Adhere to safety operating procedures  

        * Monitor and adjust machine status

        * Perform regular maintenance

        * Accumulate practical experience

        The complete machine is under 1-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.
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