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Electro-hydraulic Hybrid Press Brake

Electro-hydraulic Hybrid Press Brake

This is a metal press brake controlled by computer programs, which utilizes CNC devices and servo system to make slide blocks move up and down, in this way, applies pressure to metal sheets until they are bent at high precision.

500-20000 [KN] Bending force
1500-15000 [mm] Bending length

 

Competitive Strengths

Performance Benefits
This press brake, based on our years of cutting-edge bending technologies and experience, is focusing on how to improve bending efficiency and precision. We can offer various models and also accept individual customization.


1. Various models available
To support diversified demands of users, we have produced many models of different tonnages and bending forces until now

2. Fast bending
Compared with traditional manual bending, there has been a significant increase in bending efficiency for this CNC press brake

3. Bend in multiple types
With various bending dies, workpiece may be bent into multiple shapes and sizes easily

4. Easy to maintain
This hydraulically powered machine features less failure and low costs of maintenance. With it, both your time and money will be saved

Mechanical Benefits

1. Unique design
* Its machine tool bed is high in strength, of which frame is under more uniform stress after undergoing finite element analysis

* The electro-hydraulic hybrid synchronization technology helps to take more accurate control of slide blocks

* High-precision back gauge system, driven by servo motor, stands out in precision and reliability

2. High-standard machine tool
Keep machine tool indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment

3. Mechanical deflection compensation system
The system mobilizes wedge blocks after control system calculating compensations required, then, plays its role against the crooked or distorted upper & lower beam, hence, difference among bending workpieces is minimal

4. Rich in bending processes
Bend up & down, and arc, dead-edge, U-shaped, enclosed-type bending, as well as bend in right, acute, obtuse angle and other complex shapes

Control System Benefits
We adopt internationally popular control system, which, with simply-designed user interface, allows users to make digital and graphical programming even no operating experience. Thanks to its built-in bending database, they may invoke bending parameters at will.


1. Graphical programming
Users are permitted to plan and simulate bending processes graphically, so that bending speed and accuracy will be optimized

2. Automatic calculation
It can calculate the spread length, bending force, clamping point, deflection compensation, back gauge and other parameters automatically

3. Automatic measurement and compensation
Measure sheet thickness in real time, change bending parameters to compensate the thickness deviation, in order to keep bending angle accurate

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    Technical Parameters

    Main ParametersModel
    BDE5016BDE10032BDE10042BDE20060BDE25032BDE60060
    Bending Force (kN)50010001000200025006000
    Bending Length (mm)160032004200600032006000
    Depth of Throat (mm)205400400400400600
    Width Between Columns (mm)120026003600500026004800
    Open Height (mm)460480480480500670
    Speed of Slide Blocks (mm/s)Approach18018018014013090
    Bend0-100-100-100-80-80-7
    Return16016016011012090
    Overall Dimensions (L*W*H, mm)2100*1770*23953700*1930*26304700*1930*26306500*2150*32903700*2120*28006200*2700*4750
    Machine Weight (kg)340066008300185001030052000
    Main Motor Power (kw)5.57.57.518.518.545

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      1. Intelligent interconnection

      Reserve robot/truss expansion interface for loading & unloading, so as to make bending, loading & unloading fully automatic

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        What is press brake and how does it work?

        A press brake is a device that can bend thin sheet metals. It generates pressure through a hydraulic system, which is transmitted by upper and lower molds to achieve the desired bending shape. Depending on its drive mode, level of automation and structure, press brakes can be classified into manual, hydraulic and CNC press brakes.

        Panel bender is a highly automated bending machine, representing the latest advancement in sheet metal bending. It can bend into various complex shapes such as right angle, arc, up and down, without the need for manual holding of workpiece or bending mold. One-time positioning is enough for multi-side bending. Its bending speed is about 3 times faster than traditional press brakes. Due to the fewest human intervention, the consistency among workpieces is much higher, and it is gradually replacing the tradition.

        For the panel bender, workers only need to place workpieces on its worktable, then, the workpiece will be positioned by suction cup or press-down arm and bent automatically. A set of universal bending mold is enough, without frequent change or customization.

        A press brake is a type of forging machinery primarily used for sheet metal processing, especially for large sheets. By adopting different molds, it can perform operations such as bending edges, stretching, rounding and punching on the sheet metal.

        Operating press brake is not only a challenge but also a chance to grow up for beginners. By following tips below, they can navigate the complexities of CNC press brake operation with greater ease and efficiency.

        * Familiar with the press brake and operating manual

        * Receive professional training

        * Set and adjust parameters correctly

        * Gradually master programming skills

        * Focus on material selection

        * Adhere to safety operating procedures  

        * Monitor and adjust machine status

        * Perform regular maintenance

        * Accumulate practical experience

        The complete machine is under 1-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.
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