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All-electric Press Brake

All-electric Press Brake

All-electric press brake is a bending machine that uses motor to drive sliding block on workbench to move up and down, so as to bend metal sheets into shape. It features a compact structure, easy operation, high bending accuracy and efficiency.

400 [kN] Bending force
1600 [mm] Bending length
30 [mm/s] Max bending speed
480 [mm] Open height

 

Competitive Strengths

Performance Benefits

This press brake, based on our years of cutting-edge bending technologies and experience, is featured by fast response, high transmission efficiency and bending precision thanks to its screw drive.

  1. Fast bending

Compared with other hydraulic and CNC press brakes, its bending speed has increased by 3 times at least (up to 30mm/s).

  1. Save electric power

With servo drive, input power of motor is proportional to load power. That is, power consumption is high only during bending, which will diminish and disappear while sliding block moves up at no-load time and stops respectively.

  1. Low maintenance costs

It has simple transmission system, so, failure rate is low and it is unnecessary to clean machine tool frequently. With self-lubricating system, maintenance times and costs will be sharply reduced.

  1. Eco-friendly and pollution-free

The machine is driven by electric power, with no need for hydraulic oil replacement, hydraulic components disassembly, hydraulic oil leakage or pollution caused by waste oil.

Mechanical Benefits

  1. High-strength machine tool

* Its main body is formed in one step, with its tensile & compressive strength, and table deflection parallel line all within safe limits.

* All steel plate joints are beveled to ensure overall strength of the machine.

  1. Mechanical deflection compensation

The compensation system mobilizes wedge blocks after control system calculating compensations required, then, plays its role against the crooked or distorted upper & lower beam, hence, difference among bending workpieces is minimal.

  1. Reliable back gauge

High-precision worm and worm gear serve as transmission mechanism, with X-axis achieving a max speed of 400mm/s. Besides, collision-proof rear stop fingers are available to be switched at will, in doing so, customers can replace these fingers at any time based on actual wear.

 

Control System Benefits

We adopt internationally popular control system, which, with simply-designed user interface, allows users to make digital and graphical programming even no operating experience.

  1. Make operation easier

Easy to access to user interface because of its industrial-grade multi-touch screen (10.1-inch HD TFT color widescreen display).

  1. Graphical programming

Users are permitted to plan and simulate bending processes graphically in advance, so that bending speed and accuracy will be optimized.

  1. Offline programming software

Provide CNC programming not restricted by location or network state, allowing operators to stay away from hazardous workplace.

 

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    Technical Parameters

    Model

    BDE4016

    Bending Force (kN)

    400

    Bending Length (mm)

    1600

    Depth of Throat (mm)

    200

    Width Between Columns (mm)

    1200

    Open Height (mm)

    480

    Speed of Sliding Block (mm/s)

    Approach 

    200

    Bend 

    0-30

    Return 

    200

    Overall Dimensions (L*W*H, mm)

    2100*2290*1730

    Machine Weight (kg)

    4200

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      1. Intelligent interconnection

      Reserve special interface to dock with robot to replace manual bending. Such automation will reduce labor intensity, raise consistency among workpieces and make bending much safer.

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        What is press brake and how does it work?

        A press brake is a device that can bend thin sheet metals. It generates pressure through a hydraulic system, which is transmitted by upper and lower molds to achieve the desired bending shape. Depending on its drive mode, level of automation and structure, press brakes can be classified into manual, hydraulic and CNC press brakes.

        Panel bender is a highly automated bending machine, representing the latest advancement in sheet metal bending. It can bend into various complex shapes such as right angle, arc, up and down, without the need for manual holding of workpiece or bending mold. One-time positioning is enough for multi-side bending. Its bending speed is about 3 times faster than traditional press brakes. Due to the fewest human intervention, the consistency among workpieces is much higher, and it is gradually replacing the tradition.

        For the panel bender, workers only need to place workpieces on its worktable, then, the workpiece will be positioned by suction cup or press-down arm and bent automatically. A set of universal bending mold is enough, without frequent change or customization.

        A press brake is a type of forging machinery primarily used for sheet metal processing, especially for large sheets. By adopting different molds, it can perform operations such as bending edges, stretching, rounding and punching on the sheet metal.

        Operating press brake is not only a challenge but also a chance to grow up for beginners. By following tips below, they can navigate the complexities of CNC press brake operation with greater ease and efficiency.

        * Familiar with the press brake and operating manual

        * Receive professional training

        * Set and adjust parameters correctly

        * Gradually master programming skills

        * Focus on material selection

        * Adhere to safety operating procedures  

        * Monitor and adjust machine status

        * Perform regular maintenance

        * Accumulate practical experience

        The complete machine is under 1-year warranty. Its main accessories and consumables will be replaced depending on their specific service life. We also provide original accessories for global users, with quotes available within 24h and delivery within 3-7 working days. The change of these accessories will be given priority to our nearby subsidiaries or local service centers.
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